Remove alpha one outdrive

lease see http://www.sterndrive.info/alpha-one/id306.html for tech support and exploded view drawing. Video includes the following• Removing the Alpha 1 gen ...

Aug 22, 2001. Messages. 58. Sep 14, 2001. #1. Not sure when the water pump impeller was last changed on my 89 5.7L Mercruiser w Alpha 1 outdrive, so I'd feel better replacing it. Having never done this on an I/O, need any tips you guys may have. The marina mechanic says rather than just removing the lower unit, they remove the whole outdrive.Mercury Marine Special Tools /. Alpha Sterndrive Tools. Repair your Alpha drive with professional proper tools from Mercury Marine. We have all of the Alpha Gen 1 & Gen 2 factory tools here. Order online for your discounted price. Email us if you can't find what you're looking for. Memorial Day weekend starts in only 4 days!After ten seasons of trouble free use, my Alpha One Gen Two blew an upper. 2K for a new upper and one week later, I was back on the water. How people stay in this hobby and don't do their own work is beyond me. If you need a mobile mechanic you can trust and knows this drive VERY WELL, give my buddy Randy a call @ 619.227.2770.In this video I demonstrate some of the techniques, tricks and tools I use when disassembling a MerCruiser Alpha One transom assembly. This is to prep the un...3,008. Apr 16, 2014. #2. Re: Alpha One Upper: vertical driveshaft lower oil seal. the bottom seal is replaced from the bottom. The upper seal has to go in from the inside which requires dis-assembly. It's common for the lower to fail. If the upper one looks good, I'd just do the lower unless you want to get into it.Oct 13, 2008 ... Wayne shows you how to remove your Mercruiser outdrive.

Aug 26, 2013 · Mar 13, 2009. Messages. 5,827. Aug 26, 2013. #10. Re: alpha one gen 1 outdrive not shifting stuck in forward gear. OK, turn the prop counterclockwise, if it locks and the control moves freely back and forth then you are in forward and you have lost the stainless steel washer from the lower shift shaft and the the intermediate shift shaft has ...Place the upper housing in your fixture. Remove the four top cover 12 point X 3/8" screws and pop off the top cap. The entire ujoint shaft, double bearing and gear will pull out as an assembly. Use your new Bearing Retainer Wrench and unthread the front retainer (castle) nut. (this is standard thread, LH-Loosen).Reliable. Available for single and twin engine applications, the Alpha One’s efficient hydrodynamic profile produces very little drag, which means better boat performance and fuel economy.Features like an integrated water pump and permanently lubricated pivot points let you spend less time on maintenance and more time boating.Designed for ...06-22-2005, 09:19 AM. You could certainly take yours in and get an estimate, although the cost to rebuild your upper will likely be close to the cost to just replace the whole drive. Another option, if your lower is okay, would be to buy just the upper from us. We sell it for 695.00.Web site pages are designed for the factory certified technician, the boat mechanic or just boating enthusiasts performing their own repair work. Drawings are divided into eight sections: upper gearcase, lower gearcase, Alpha One Gen II upper gearcase, lower gearcase, transom components, hydraulic hoses and the. Bell housing components.Had a bellows go bad and replaced it with out removing the stern drive. Saved over $500 on labor by doing this trick. Part on Amazon costs $12.Item Bushing-kit. P/N 21425 Power trim ram bushings, pins and washers. Replaces 17-815953T1 $47.99. 87400 Seals Kit 25-87400A2. Item Seal-kit. P/N 87400 Seals for cylinder assembly. Replaces 25-87400A2 $21.99. Mercruiser Alpha One Gen 2 trim cylinder repair parts and hoses for the outdrive or bell housing unit.GLM Marine aftermarket Mercruiser parts. Tech support includes repair cost for Mercruiser Alpha One and Generation 2 outdrives. Tech support includes repair tools. Illustrations to identify outdrive components with technical support by phone. 48 hour service when required on outdrive units. Complete outdrive units now available from SEI ...

If interested in purchasing this product, visit our Amazon affiliate link below. I earn from qualifying purchases. Clamp set: https://amzn.to/45UKgnS R...Alpha One & Gen 2 Outdrive Parts *Drawings *Videos. T.C. Electronics / Marine ( 416 ) 751-7326 home page: Mercruiser Alpha 1 tools *Outdrive repair video. ... Used to remove and install hinge pins from stern drives. OEM 91-78310 . P/N 90200 Hinge pin $20.99. 90295 removal installation .Spray on a product called Slimy Grimy and power wash it off. Then hand wash it with a Wash & Wax car cleaner.Then apply wax and buff. Outdrive looks brand new again. ·. Options. bat32 Member Posts: 161 . November 2013. Used to be snob of was what to use many years ago. Now Works dies the trick.We stock used stern drive components. We also stock used boat parts and Mercruiser sterndrive units for the boating enthusiasts who wants to keep repair costs down. Contact us for used sterndrive parts at (416) 751-7326 our customer service line. Online catalog is comprised of PDF files.Jan 23, 2013. #1. My old boat has worn out - 1992 Bayliner with rotten floors and interior not worth fixing. But I have a perfectly good 1992 4.3 liter with Mercruiser Alpha One outdrive. I am looking at purchasing a project boat that is in good shape but needs a new motor and/or outdrive. Question: I have a nice candidate with a small v8 chevy ...detailed video showing how to install alpha one out drive / stern drive.

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Slather some M-4-C grease on the drive shaft with special attention to coating the splines that slip into the engine coupler. Early model Alpha Ones have universal joints with grease zerks. A couple shots in each zerk and the maintenance is done. Removing the lower unit to get at the drive shaft is uncomplicated.Please see http://www.sterndrive.info/alpha-one/id306.html for tech support and exploded view drawing.Video includes the following• Removing my Alpha 1 gen 2...As the demand for efficient and effective heating solutions continues to grow, more and more people are turning to innovative technologies like alpha heaters. Alpha heaters are a t...ebasicpower.com Lower Unit Rebuild Kit for Mercruiser Outdrive MR Alpha One 84-90 [GLM18120] - Lower Unit Unit complete rebuild kit for MR & Alpha One includes the entire lower unit unassembled.GLM18190 Gear Housing Rebuild Kit & GLM18000 Gear Housing . Home; Log In Search by OEM, Transmission Model #, description, or part number.

Replace alpha outdrive bellows (PART 1) • Replace Mercruiser alpha one gen 1 (2)... 1. Assemble outdrive engine stand https://youtu.be/gLBQvjiYaEk2. Replace alpha outdrive bellows...This video showcases an easy way to replace the bellows on a Mercruiser Alpha One stern drive.5.7 Mercruisers Thunderbold IV 260 horse Alpha Gen 1. Hi, I've owned this boat for two years and I knew it needed outdrive repairs. I was recently quoted $9,100 for the following work: Found u-joint bad on one drive but both oil seals are bad and need replacement. Pull old u-joint, check rolling torque, replicate torque on new unit, install new.Alpha gen ii outdrive splines upperAlpha outdrive gen complete ii size How do i remove my alpha 1 gen 2 lower unitAlpha one outdrive diagram. Mercruiser alpha 1 gen 1 outdrive removalAlpha gen outdrive Alpha one gen two outdrive will not slide back on page: 1Se116 1.81 complete (replaces mercruiser gen ii).Pull the drive, pull the engine, disconnect steering and trim pump hoses. Remove the inner transom plate securing nuts, pull the inner transom plate. Then push the gimbal housing out. You may be able to clean it up enough for a welder to seal it up. If not, it's a new gimbal housing I'm afraid.The Alpha One and "R" pumps have a plastic upper housing and the Gen 2 drives have a Stainless housing. Remove the housing nuts and/or screws and lift the housing off the shaft. Remove the impeller, the key and the wear plate. The Alpha One and the "R" drives have plastic water pump bases. We strongly recommend that you replace the water pump base!grease from Tractor Supply (PAID LINK): https://www.pjtra.com/t/TUJGRU1GSEJHSEVJR0lCRkhMRUxM?url=https%3A%2F%2Fwww.tractorsupply.com%2Ftsc%2Fproduct%2Ftravel...Mercruiser 1, R and MR outdrives; Alpha One bell housings; 21418 Bravo upper shift shaft. P/N 21418 GLM Marne aftermarket ... How do I remove my Alpha One gen 2 lower unit 76,000 views; 65 repair video on YouTube for Mercury Marine outboard or Mercruiser outdrive parts; Help to identify Mercruiser and Alpha One or Generation 2 outdrive ...

May 27, 2023 ... ... removing the outdrive and saved a TON of money. Shifter Bellows Replacement Mercruiser Alpha One Gen 2 Without Removing the Outdrive. 15K ...

These devices needed to be cut down a little to fit my Gen 2 Alpha 1 outdrive with anodes. The instruction card gives you the correct length to trim them to for your drive, and I used my Milwaukee Hackzall to cut them, which worked great. They clip on securely and pop off quickly. The red color helps prevent forgetting to remove them at the ...GLM Marine aftermarket Mercruiser parts. Tech support includes repair cost for Mercruiser Alpha One and Generation 2 outdrives. Tech support includes repair tools. Illustrations to identify outdrive components with technical support by phone. 48 hour service when required on outdrive units. Complete outdrive units now available from SEI ...May 4, 2014. #4. Re: Replacement or Rebuild for Alpha One Power Steering Ram. TampaBoater said: The reason why you can't find one new is because they don't make any more. I went through the same thing with mine. I upgraded to the newer style ram, and all you need is new hoses due to the fittings being different sizes.To start the Alpha One Gen II Trim Sensors replacement move the outdrive into the lowest position. Turn The outdrive to starboard and remove the port trim limit switch. Next, turn the outdrive to port and remove the trim sender switch. Tape these out of the way and move the outdrive port. I will now attempt to remove the sender wire retaining bolt.Shift cable bellow replacementVariety of maintenance-free features such as an integrated water pump and permanently lubricated pivot points help take the stress out of boat ownership. Replaces MerCruiser Gen 1 Alpha outdrives from 1974-1991. Available in the following gear ratios: 1.47/1.50 | 20-22 Tooth Count. 1.62/1.65 | 24-24 Tooth Count.If you have one inch to go, most probably shifter alignment is not good. Look underneath to make sure alignment is good. In my case, line up on the drive moves and I have to turn the prop and line it up correctly. have been doing it or 29 years, what a stupid design, to remove outdrive and grease the u-joint. I heard new ones have sealed bearing?

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Hello everyone! Couldn't find a good video on replacing this shaft seal so I decided to make one. Hope it helps! Let me know if you have any questions, I wil...In this video I go through the steps to remove and install a Volvo SX sterndrive. We look at the inspection process by looking at the bellows, how to check t...Jun 12, 2012. Messages. 2,308. May 12, 2013. #2. Re: Alpha One Gen 2- Changing Prop. You should be able to put that prop on with the same hardware as the old prop; if it's the correct prop for your model/brand of drive. Just because it was in the boat doesn't mean it's the right prop.Please remove Alpha One upper gear housing before shipping us lower unit for repair. ... P/N 12120 Alpha 1 gen 1 outdrive impeller pump kit with housing and gaskets .Compatible with 1984-1990 models. Replaces Sierra 18-3320. $35.95. T.C. Electronics/Marine (416) 751 …Click the links below and watch these videos if you are attempting to replace the trim limit/sending units on your Alpha 1 Mercruiser with intent on not taki...1) Drain Oil from Outdrive (Procedure in Manual) 2) Remove Outdrive (Procedure in Manual) (*Optional on Alpha I Drives) 3) Build or Buy Tester (Adults Only Section or Ebay) 4) Attach tester to Vent Hole (Upper Plug on Drive) 4) Pressure up to 15 PSI and Wait ( No drop in 24 hrs) 5) Vacuum Test to 5 inHg (inch of Mercury) = 2.45 psiNeed Tech service help see http://www.sterndrive.info/alpha-one/how_to_videos.htmlT.C. Electronics/Marine have exploded view drawings and repair videos for m...Share. Tweet. #1. alpha 1 gen 2 driveshaft problem. 06-23-2009, 12:13 AM. I replaced the seals in the upper dive and took the boat for a test. Well, about 10 mins in, the drive shaft broke. After inspecting I found that the nut on the pinion gear was suppose to be torqued at 6 to 10 inch pounds , I just tightened it and well it broke.Re: Removed Lower unit with shifter in neutral Need to get the terminology straight : The outdrive consists of two parts the driveshaft housing (upper unit) and the gearcase (lower unit). If you split the outdrive (removed the lower unit) before you removed the upper, you are OK (the shift shafts disconnect), if you removed the whole … ….

Shift alpha shaft removal bushingHow to remove your mercruiser alpha one sterndrive (with pictures) Mercruiser alpha sterndrive drive stern complete gen outdrive generation unit aftermarket lower 1972 sei assembly bravo upper 1991 1990 ratioMercruiser outdrive remove. Check Details.I have a Mercury Mercruiser Alpha One Gen 2 outdrive. So I've recently removed the outdrive to complete some maintenance on the gimbal housing. I've just replaced my main bellow, exhaust and shift cable bellows. Replaced gimbal bearing and seal that sits behind the bearing. Replace trim sending units.The Exhaust Tube is much easier to install but you might realize a little more exhaust noise from the transom area. 30-803097T1 Transom Seal Kit. (Fits R, MR and Alpha One w/exh bellows) $267.00. 30-803098T1 Transom Seal Kit. (Fits R, MR and Alpha One w/tube) $283.00. 91-78310 Hinge Pin Tool $29.00.MerCruiser Diagrams: See various part diagrams for Alpha Sterndrive models with water pump impeller located in the lower unit as well as the Bravo Sterndive models where the Sea Water Pump Impeller is mounted within the engine mounted Sea Water pump. View Diagrams . Step #1: Verify that the temperature gauge is reading accurately. Bad gauges ...Re: Alpha one drive issue diagnosis. the man said: 2005 4.3L Mercruiser with an Alhpa one outdrive. Closed cooling, 190 hp, TKS. Engine serial # OW311876. Drive OW388117. Note: on the engine, it says Nov 2004 production. Symptoms in water: In forward, engine stalls as soon as it is put into gear. In reverse, engine will rev up.Replacing the gimbal bearing, bellows and seals on a 2005 Alpha One Generation 2 outdrive. Total cost was about $350 but I used all OEM gaskets and bellows ...I have a 1989, 21 ft Sea Ray with a 4.3l v6 and alpha one (1st gen) outdrive. I am trying to remove the outdrive to replace the boots and I am having difficulty getting the drive to come off. I have the Seloc manual and have followed the directions (seems it should be straight forward), but the drive, when unbolted and in full forward gear only ...Your question about the Alpha 1 lower unit sounds like you mean the whole outdrive assembly. It's a good idea to remove the prop before taking the outdrive off, (less chance of damaging it). This link to aftermarket marine is a good source for information and parts.Nov 30, 2016. #9. The biggest reason why the drain plugs leak are two fold. 1. First is people don't take the time to pick out the old gasket with a small screwdriver. Couldn't tell you how many times I've seen them double stacked. … Remove alpha one outdrive, Model Year 2024-PY. Model Alpha-1 Gen II OutDrive. Retail Price $3,964.30. Price $3,099.00. Color Black. VIN# ALPHA-1 GEN II SternDrive / OutDrive. Stock Number 5121_00TP Alpha-1 Gen II Std Rot. Additional Pricing Information. Payment by Cash, Zelle or Wire Transfer., WetVette. I have an Alpha 1 drive behind my 19' Baja with a 400" small block since new in 1986. I had the dealer swap out the standard 1.5 gears for the flat cut 1.32 ratio gears that also use different heavy duty bearings. I was told the 1.32 gear set was developed to handle the new at the time 330 hp efi motor., Your question about the Alpha 1 lower unit sounds like you mean the whole outdrive assembly. It's a good idea to remove the prop before taking the outdrive off, (less chance of damaging it). This link to aftermarket marine is a good source for information and parts., Mercruiser Alpha One Shift Cable replacement steps 1. For Mercruiser 2.5, 3.0, 3.7, and 3.7LX Alpha One. For more videos click link. htt..., Mar 13, 2009. Messages. 5,827. Jun 27, 2012. #2. Re: Alpha One Gen II Gimbal ring/steering play. Try removing, cleaning and retorquing the gimbal ring clamping screws. After torquing check both bolts, sometimes tightening one side will loosen the other. See if that helps., Place the gear teeth down in the vise. Take a bearing cone (the part with the needles) and, using a section of pipe, press the cone all the way down onto the gear. It MUST be ALL the way down on the gear. Place a race over the cone and then place the large thick spacer washer on that race., 1996 270 Sundancer. Engines. New twin 4.3's - 235hp each with Alpha 1 Gen 2 Drives. I've had a mysterious gear oil leak from the reservoir on the inside of the boat. While following the line from the tank down to the transom and outside the boat I find the following after tilting the drive all the way up. In the picture below I see oil coming ..., Disconnect the drive shift cable from the shift plate. Remove the two little itsy bitsy set screws from the sides of the end of the drive shift cable. Remove the black plastic cable end and loosen the brass lock-nut on the stainless tube. Unscrew the stainless tube from the end of the cable sheath., Outdrive Stands. Click on the part number to check pricing or place an order. This stand was built to withstand the abuse of any boat shop or the home mechanic. Constructed from 1" square, 1/8" thick steel tubing and gas mig welded at every joint for the best possible bond. Heavy-duty swivel casters are mounted on all 4 corners making this unit ..., Drives. Featuring a sleek, hydrodynamic profile, the Alpha One® drive is a staple in the sterndrive market. Time-tested by countless afternoons on the water, its fluid handling and efficient design have earned it a reputation for reliability. Find a Dealer. Features., GASOLINE STERNDRIVE INSTALLATION MANUAL 90-860172011 Page 81 of 137 IMPORTANT: Be sure to install RH or LH drive unit on the appropriate transom assembly when making dual engine installations. The LH rotation drive unit can be identified by the decal on the back side of the upper drive shaft housing, which states: "Alpha One - Counter ..., It takes a special little tool to remove the bell housing., and about 110'#s removal torque. wellcraft-classic210 Master Chief Petty Officer. Joined Sep 22, 2010 Messages 839. Mar 18, 2012 #12 Re: Water in bellows and outdrive alpha one --- root cause & repair questions?, OEM part number 30-803097T1 $149.99. there is about 72 Mercruiser boat repair video in total as of 2021 there is no charge to view. Parts we sell ships to United States, United Kingdom, Canada. Mercruiser Alpha One water pump kits and impellers. Alpha 1 and Generation 2 lower unit gear-case and engines., Drain gear oil from drive. reinstall upper vent screw, install pressure checker in lower drain screw hole, pump to ~ 15 psi (NO MORE) and listen for leaks. Once the leaking seal have been found disassemble drive and replace seal check upper cap bearing for discoloration and replace if needed., THIS IS PART 1 OF HOW TO REMOVE A MERCRUISER ALPHA 1 OUTDRIVE SO THAT THE DRIVESHAFT, EXHAUST AND SHIFT CABLE BELLOWS CAN BE REPLACED. ALL PARTS ARE AVAILIBL..., The MerCrusier Bravo Series sterndrives – Bravo 1, Bravo 2 and Bravo 3 – are upgrades from the Alpha One and feature the latest innovations in boat outdrive performance. Bravo 1: With a focus on high speed performance, the Bravo 1 sterndrive is used for single, twin or triple engine applications and can produce speed up over 100 mph for gas ..., The Mercruiser Alpha One Gen IIis available in Standard Rotation and Counter Rotation (CR added to SKU number). 3 Year Warranty. Mounting gaskets and hardware are not included. Up to 300 HP; The Alpha One Sterndrive uses the latest style speedometer fitting (OE#860382) *required for a working speedometer* Ships in two boxes, Joined. Mar 27, 2012. Messages. 18. Mar 27, 2012. #1. Any Ideas On how to remove a stuck hinge pin on a Merc Alpha 1 gen 2 outdrive? I tried a breaker w/ a pipe and some heat but I'm scared I'll stip-out the socket which is in bad shape already. If anyone has any ideas I'll sure appreciate it., With any Upper and Lower purchase, Sterndrive Replacement lets you benefit from our 3 year warranty, providing you with 3 years of full coverage. Only at Sterndrive Replacement. This is a replacement for Mercruiser sterndrives alpha one generation 1. This Mercruiser sterndrives alpha one generation 1 unit is a replacement for 165-205 HP and up ..., 1. Replaces most Mercruiser Sterndrives from 120 -260 HP 1967-1990. 2. Your Mercruiser Sterndrive must have trim and tilt to be able to use our replacement drive. 3. If your Mercruiser Sterndrive is between 1967-1969 you must verify that you have 13 splines on your upper driveshaft . 4., The zerc is on the inside of the boat on the drive shaft... not easy to get to, you'll need a flex hose, long arms, and probably another person to pump the grease gun. And, while you're back there, go ahead and lube the steering and shift cable linkages... use 2-4-C for the steering and decent weight oil (SAE 20 or 30) for the shift cable pivot ..., WetVette. I have an Alpha 1 drive behind my 19' Baja with a 400" small block since new in 1986. I had the dealer swap out the standard 1.5 gears for the flat cut 1.32 ratio gears that also use different heavy duty bearings. I was told the 1.32 gear set was developed to handle the new at the time 330 hp efi motor., Repairing the trim and tilt on the Mercruiser Alpha One. accordioncafe,, Last updated on 8/11/2023, 12:17:46 PM. Need Mercruiser (MC or MR outdrive information, photos or drawings please see the I need help parts drawing. How do i separate or …, In this video, I begin the second part of my Crownline Boat repair where I tear down the transom assembly to remove the Gimbal Ring to get it repaired. I rem..., Variety of maintenance-free features such as an integrated water pump and permanently lubricated pivot points help take the stress out of boat ownership. Replaces MerCruiser Gen 1 Alpha outdrives from 1974-1991. Available in the following gear ratios: 1.47/1.50 | 20-22 Tooth Count. 1.62/1.65 | 24-24 Tooth Count., Re: Alpha 1 outdrive water leak The fella who mentioned changing the drive bellows every two years is on to something. I had a GW 231 with an Alpha for 14 years. I kept it docked in thebrackish water of the Northern Chesapeake Bay. All my maintenance troubles were attributed to the outdrive, more specifically water in the drive oil., Sterndrive replacement sells universal joints (U-Joints) and yokes. We have long yokes, short yokes, H-shaped yokes, heavy duty U-joints, old style long yokes and pre-assembled U-joints for Mercruiser alpha one generation I. Sterndrive replacement's innovative business model, coupled with our renowned reliability, allows us to process your ..., WetVette. I have an Alpha 1 drive behind my 19' Baja with a 400" small block since new in 1986. I had the dealer swap out the standard 1.5 gears for the flat cut 1.32 ratio gears that also use different heavy duty bearings. I was told the 1.32 gear set was developed to handle the new at the time 330 hp efi motor., Sterndrive replacement sells universal joints (U-Joints) and yokes. We have long yokes, short yokes, H-shaped yokes, heavy duty U-joints, old style long yokes and pre-assembled U-joints for Mercruiser alpha one generation I. Sterndrive replacement's innovative business model, coupled with our renowned reliability, allows us to process your ..., Mercruiser Alpha One Shift Cable replacement steps 1. For Mercruiser 2.5, 3.0, 3.7, and 3.7LX Alpha One. For more videos click link. htt..., The Bravo One drive uses a different transom assembly than the Alpha, but the bolt pattern is the same except for two additional holes for the Bravo assembly. There's a fix for this, and it's not as difficult as you might think. The big to-do is pulling the engine out, but the Bravo One drive and transom assembly will fit where the old ..., video showing disassembly procedure for alpha out drive.